Radiographic inspection — Flight TIG Welder II

Radiographic inspection · job posting

Flight TIG Welder II

Firefly Aerospace · Briggs, TX · deconstructed by PowerTechs

The posting, as published

Our Orbital and GTAW Welders work closely with Fluid Systems Engineers in our Tube Fabrication shop to ensure that the build process is being performed to according to the instructions. This work primarily includes the fabrication of complex fluid system assemblies. We are hiring for a range of experience levels from mid level to highly experienced and we encourage all interested candidates to apply. This position is located at our rocket production facility north of Cedar Park in Briggs, TX.

Read the posting in full

About Firefly Aerospace

As an end to end responsive space company, Firefly Aerospace is on a mission to enable our world to launch, land and operate in space — anywhere, anytime. Our small- to medium-lift launch vehicles, lunar landers and orbital vehicles allow us to service the entire lifecycle of government and commercial missions, from low Earth orbit to the Moon and beyond. We utilize carbon composite structures, patented propulsion technologies and common components across our vehicles to iterate quickly, improve reliability and deliver payloads at a lower cost.

Summary

Our Orbital and GTAW Welders work closely with Fluid Systems Engineers in our Tube Fabrication shop to ensure that the build process is being performed to according to the instructions. This work primarily includes the fabrication of complex fluid system assemblies. We are hiring for a range of experience levels from mid level to highly experienced and we encourage all interested candidates to apply. This position is located at our rocket production facility north of Cedar Park in Briggs, TX.

Responsibilities

  • Fabricate, TIG weld and install hydraulic, pneumatic and propellant tubing
  • Perform GTAW welds that pass x-ray testing
  • Follow work instructions for assembly tasks
  • Clean and passivate hardware using means such as solvent/chemical, mechanical, ultrasonic and precision cleaning methods
  • Safely work with hazardous systems, containing chemicals and/or high pressure
  • Be able to hand fit and tack weld parts together with GTAW welding as required
  • Ability to visually inspect welds and verify quality utilizing borescopes and other inspection methods
  • Develop weld schedules for various systems and components
  • Setup, operate and maintain GTAW welding equipment
  • Cut and prepare all tubing and fittings used in welding operation
  • Perform hydrostatic and pneumatic test per operational instructions
  • Maintain a clean work environment

Qualifications — Required

  • 4 years GTAW experience. MicroTIG experience is a plus
  • Familiarity of orbital welding, hands on experience is a plus
  • Experience with AWS D17.1 and/or similar GTAW welding or orbital tube welding specifications
  • Ability to use standard mechanical tools, fabrication shop equipment (band saw, disk and belt sanders, grinders and drills, etc.)
  • Capable of using precision tools to accurately measure tight tolerances (calipers, height gauge, scales, etc.)
  • Ability to read and understand aerospace 2D/3D drawings
  • Basic knowledge of Siemens Team Center and its products
  • Maintain a clean and organized work station
  • Borescope experience

Qualifications — Desired

  • Familiarity with tube fabrication (bend, flare, fittings, etc.) and pressurized system safety
  • Experience measuring and inspecting tube assemblies using a vector measuring machine
  • Working knowledge of a variety of tube/fluid applications including GN2, GHe, hydraulics and cryogenics
  • D17.1 GTAW welding certification
  • Knowledge of various fittings such as National Pipe Thread (NPT) and AN fittings
  • Experience cleaning tube systems to aerospace or medical standards
  • Certification from an orbital weld training program
  • Tube bending experience
  • Prior experience fabricating, maintaining, testing, operating or inspecting aerospace mechanical components or fluids systems
  • Flexible to fluctuating work schedules

Benefits

Firefly offers outstanding benefits for our employees, including generous health, dental and vision plans with low plan deductibles, parental leave, educational reimbursement, short term disability, and flexible PTO options.

Export control

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR), you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

Equal opportunity

Firefly Aerospace, Inc. is an Equal Opportunity Employer; employment with Firefly is governed based on merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Firefly Aerospace, req. 3507912, firefly.hrmdirect.com · retrieved July 2026, may since have closed · wording verbatim, punctuation reconstructed from the applicant tracking system

31 Discrete requirement lines
0 Name a durable skill
5 Silently carry one anyway
2 Live outside the requirements entirely

The screen a candidate is judged against. Every line reads technical.

Summary — how Firefly describes the jobnot screened
Our Orbital and GTAW Welders work closely with Fluid Systems Engineers in our Tube Fabrication shop to ensure that the build process is being performed to according to the instructions.
PROSE
Named as the work · never screened

This sentence says what the job is — coordinating with engineers to hold a process. It appears in none of the 31 requirements. The screen does not test the thing the summary calls the work.

Responsibilities12 lines
01
Fabricate, TIG weld and install hydraulic, pneumatic and propellant tubing
L1
02
Perform GTAW welds that pass x-ray testing
L1 · L2
Composure under pressure

Every weld is radiographed. The skill is not making a good weld — it is making the two-hundredth weld of a shift to the same tolerance, knowing film is coming. Nothing here screens for that.

03
Follow work instructions for assembly tasks
L1 · L2
Conformance behavior

Five words holding the entire failure mode. "Plenty of welders, not enough who meet the standard" is this line, unmeasured.

04
Clean and passivate hardware using means such as solvent/chemical, mechanical, ultrasonic, and precision cleaning methods
L1
05
Safely work with hazardous systems, containing chemicals and/or high pressure
L1 · L2
Composure under pressure

Stated as a safety condition. Screened as though it were knowledge. It is a disposition.

06
Be able to hand fit and tack weld parts together with GTAW welding as required
L1
07
Ability to visually inspect welds and verify quality utilizing borescopes and other inspection methods
L1 · L2
Analytical reasoning

Discriminating acceptable from marginal — on your own work, against your own interest. The borescope is trainable. The judgment behind it is not, by curriculum.

08
Develop weld schedules for various systems and components
L1 · L2
Analytical reasoning + resourceful problem-solving

A judgment task written as a task. Reading a system, predicting how it will behave, and specifying for it.

09
Setup, operate and maintain GTAW welding equipment
L1
10
Cut and prepare all tubing and fittings used in welding operation
L1
11
Perform hydrostatic and pneumatic test per operational instructions
L1
12
Maintain a clean work environment
L1
Required qualifications9 lines
13
4 years GTAW experience. MicroTIG experience is a plus
L1
14
Familiarity of orbital welding, hands on experience is a plus
L1
15
Experience with AWS D17.1 and/or similar GTAW welding or orbital tube welding specifications
L1
16
Ability to use standard mechanical tools, fabrication shop equipment (band saw, disk and belt sanders, grinders and drills, etc.)
L1
17
Capable of using precision tools to accurately measure tight tolerances (calipers, height gauge, scales, etc.)
L1
18
Ability to read and understand aerospace 2D/3D drawings
L1
19
Basic knowledge of Siemens Team Center and its products
L1
20
Maintain a clean and organized work station
L1
21
Borescope experience
L1
Desired qualifications10 lines
22
Familiarity with tube fabrication (bend, flare, fittings, etc.) and pressurized system safety
L1
23
Experience measuring and inspecting tube assemblies using a vector measuring machine
L1
24
Working knowledge of a variety of tube/fluid applications including GN2, GHe, hydraulics and cryogenics
L1
25
D17.1 GTAW welding certification
L1
26
Knowledge of various fittings such as National Pipe Thread (NPT) and AN fittings
L1
27
Experience cleaning tube systems to aerospace or medical standards
L1
28
Certification from an orbital weld training program
L1
29
Tube bending experience
L1
30
Prior experience fabricating, maintaining, testing, operating or inspecting aerospace mechanical components or fluids systems
L1
31
Flexible to fluctuating work schedules
L1
Benefits — outside the screennot screened
Firefly offers outstanding benefits for our employees, including generous health, dental and vision plans with low plan deductibles, parental leave, educational reimbursement, short term disability, and flexible PTO options.
PROSE
Adaptive learning — an unscreened bet

Firefly will pay to teach this person new things. Nothing in the 31 lines establishes whether they learn. Across the sector, 48% of postings make the same bet — SWIFT, Figure 5.

The second layer isn't missing from the work. It's missing from the screen.

Firefly describes the job accurately, then screens on 31 technical items — none of which touch the layer that decides whether the hire holds up. This is not a Firefly failure. It is what every employer does, because no instrument exists for the other layer.

Why SWIFT should care more than Firefly does:

A Texas college building a welding curriculum from this posting will teach all 31 items, correctly — D17.1, GTAW, borescope, tolerance, passivation. Its graduates will still fail the x-ray reject rate, because that failure mode lives in the layer the posting never named, so the curriculum never addressed it.

Align colleges to industry certifications, execute perfectly, and the report's largest single gap — 11.9% of postings — stays open.

Skill demand profile — the output

This is step 1 of a talent pipeline: demand expressed in skills rather than job titles, so it can be subtracted from supply. Time-to-close is practitioner estimate, not measurement — it is what a pilot calibrates.

SkillLayerWhere it appearsIn the screen?Route
GTAW / D17.1 weld qualification101, 06, 13, 15, 25ScreenedCollege
Precision measurement, tight tolerance117, 23ScreenedCollege
Inspection & NDT literacy107, 21ScreenedCollege
Aerospace drawing literacy118ScreenedCollege
Cleaning & passivation to standard104, 27ScreenedCollege
Composure under pressure202, 05AbsentSimulation + selection
Analytical reasoning207, 08AbsentSimulation + selection
Resourceful problem-solving208AbsentSimulation
Team coordination2Summary — “work closely with Fluid Systems Engineers”AbsentSimulation
Clear communication2Summary — “work closely with Fluid Systems Engineers”AbsentSimulation
Adaptive learning2Benefits — educational reimbursementAbsentSelection

The routing rule

Durable skills are trainable. They are not innate and they are not soft — the military trains them deliberately, at scale. They are simply not trainable by the instruments currently in the inventory, because they do not transfer through a course.

Layer 1 — technical, procedural

Closes by curriculum

Course, practice, certification. Training and measurement are separate acts: you take the class, then you sit the exam. Time-to-close is roughly course length.

Instrument: community colleges, technical schools, apprenticeships.

SWIFT has this · it works

Layer 2 — durable

Closes by repetition under pressure

Realistic conditions, repetition, feedback. Training and measurement are the same act — not two activities, one activity read two ways. That is why an instrument compresses the timeline instead of merely reporting it.

Instrument: simulation. Or years on the floor, if an employer will carry someone that long — the report shows they won't.

SWIFT has none · neither does anyone else

Where the pool already holds layer 2

The report inventories Texas's colleges. It does not mention veterans once. Read the same 31 lines against a transitioning aircraft structural maintainer.

Firefly lineMilitary correspondence
ITAR — U.S. citizen or lawful permanent residentSatisfied by default. A hard gate that removes part of the applicant pool; they clear it without trying.
4 years GTAW experienceAircraft structural maintenance and equivalent specialties
Welds that pass x-ray testingMilitary aviation maintenance is NDI-inspected as routine
Hazardous, high-pressure systemsAircraft hydraulics, pneumatics, fuel systems
Follow work instructions for assemblyTechnical order discipline — the organizing principle of military maintenance
The layer nobody screensAlready built. Composure under inspection, conformance under load, coordination under pressure — trained deliberately, for years.

What this is. One real posting, deconstructed end to end, so the method can be judged on evidence rather than description. Scale target: the welder-family subset of SWIFT's 5,000 postings across 27 employers — roughly 200–500 records.
Limitations. Layer-2 attributions are inferences from described work, not measurements — that is what a pilot tests rather than assumes. Time-to-close is practitioner judgment; no validated sector dataset exists. The military-transfer argument is structural until the occupational mapping is done. Posting retrieved from public listings and may have closed since.
Next testable question. Does a layer-2 score predict x-ray reject rate better than certification status? One employer, one criterion. That is the validity study and the pilot at once.